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QTL-200 Gas Shield Annealing Furnace

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Technical Data

Power Supply                                                           380/220V 50Hz

Rated Wattage                                                         60KW

No. of Temperature Controlling Zone                 3

Operating Temperature                                          700~1150oC

Working Area Dimension                                       2900mm x 250mm x 100mm

Production Rate                                                       30-100Kg/hr

Surface Temperature Increment                           < 80oC on the sides

                                                                                    < 125oC on the front, back and top

Temperature Control Accuracy                             +/-1.5oC

Furnace Average Temperature Range               +/- 5oC

Furnace Temperature Stability Range                +/- 3oC

Heat Up Time                                                          8 hrs

Water Consumption                                               > 1.5 T / hr

Conveyor Belt Speed                                             100-400 mm / min

Overall Weight                                                         2000 kg

Overall Dimension                                                 15000mm x 1750mm x 2000mm

Shield Gas                                                               Ammonia

Gas Consumption                                                 6-10 Nm3/hr

 

  The machine is designed for numerous heat treatment processes for our electric heating elements. According to different tube materials and product specifications, they can be heated under a wide range of temperature with shield gas to achieve various desired effects and properties such as bright annealing, black oxidation, etc. The machine consists of a feeding platform, heating zones, a cooling zone, and a conveyor system with high-heat resistant steel belts that transports tubing into / out of the furnace to complete the process.
Operating process is as follows:
  The tubing is fed to the feeding platform and conveyed to the pre-heating zone, heating zone, cooling zone by two metal drum rollers that are motivated by variable frequency motors. The system utilizes Ammonia (Nitrogen and Helium gases ) as the shield gas. Under the allowable operating temperature of 700-1150oC, the heat treatment processing time is controlled and adjusted by changing the speed of the conveyor belt to achieve desired results such as annealing, brazing, black oxidation, etc.
  The QTL-200 Gas Shield Annealing Furnace offers the following features:

n        Non-stop operating mode. Finished products are continuously brought out from the furnace by a conveying belt. On volume production, the process should keep flowing as long as products are being fed into the feeding platform.

n        High production efficiency and quality stability.

n        Maintain Stainless Steel original color with an additional bright shinny surface after the annealing process.

n        This machine can be widely applied in brazing, annealing, tempering and metallurgy etc for steel and stainless steel products.

n        Annealing time and temperature can be adjusted based on different product materials. The furnace provides wide adjustment range to fulfill different heat treatment requirements.

n        Speed of the conveyor belt is controlled by variable frequency motors thru specially designed transmission gearbox to facilitate smooth and stable conveying speed.

n        Three heating zones with evenly distributed heating power. Independently adjustable temperature is available for three zones.

n        Specially design furnace door to insure adequate supply of shield gas that      helps achieving high annealing quality.

 

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